DFMPRO: An Expert System to Build and Evaluate of Additive Manufacturing Checks for Industrial Use

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Authors : Gopala Madne , Omkar Kadam , Sahil Hande , Shrushti S. Shete , Anuli Malalikar

DOI : 10.46335/IJIES.2025.10.4.13

Abstract - Additive manufacturing (AM) plays an important role in modern manufacturing industries. This study aims is to establish a platform for designing components made for AM production. By identifying critical design parameters and formulating guidelines required to additive manufacturing, the research seeks to organized the design-to-production workflow. This will ensure manufacturability and performance of AM-produced parts. The approach is critically aiming to develop precise design rules for AM processes, increasing the capabilities of DFMPro software. DFMPro is an automated solution which provides design recommendations from manufacturing aspects and other downstream right at the component design stage. This expert system can be further enhanced by learning real-time manufacturing challenges, process and build guidelines as a checklist for further validation. In current research work, based on real-time 3D Printing and testing outcome certain design and manufacturing checks are extracted and built in DFMPro software of automatic validation. In conclusion we found, DFMPro software can be used as knowledge repository to build the different checklist based on real-time 3D Printing experience. This expert system helps designers for quick design validation, predict possible 3D Printing rework. The outcomes of this research are expected to have significantly effect on various industries related on additive manufacturing technologies, contributing to innovation and maintainable growth in the global manufacturing sector.